The solution company efficiently completes PCBA design and production. The key lies in the rigorous process and professional collaboration:
Design Phase (Design & DFM):
Requirement Analysis:
A,For instance, it is necessary to have a comprehensive understanding of the customer’s requirements in terms of functionality, performance, cost and reliability.
PCBA schematic design:
Engineers draw circuit schematics and define the connections between components.
PCB layout and routing:
Conduct physical design based on the schematic diagram, optimize layout, routing, and layering, and integrate DFM (Design for Manufacturability) rules to ensure the design is conducive to efficient in addition high-yield production.
PCBA Design Review & Confirmation:
Such as communicated with the client repeatedly to confirm design details and the BOM (Bill of Materials).
Engineering pilot production (NPI – New Product Introduction):
Material Procurement:
Purchase qualified components in accordance with the BOM, and strictly control the supply chain.
First-piece production of SMT/DIP:
Steel mesh fabrication: Produce SMT printing steel meshes based on Gerber files.In addition,Produce 1-2 pieces of samples for inspection and testing, and start mass production only after ensuring there are no errors.
SMT Soldering:
The automatic soldering machine precisely attaches the components to the PCB and then solidifies them through reflow soldering.
DIP plug-in:
Manually or mechanically insert through-hole components for wave soldering.
PCBA production testing:
Such as onduct ICT (in-line testing), FCT (functional testing), programming, aging, etc., to rigorously verify the design, process, and functionality.
Rectification of quality issues in PCBA design and production:
Analyze the issues encountered during pilot production, optimize the design or process parameters, and formulate the production standard (SOP).
Mass Production Phase:
Mass production:
Following the established standard operating procedures (SOP), carry out batch manufacturing on production lines such as SMT, DIP, and testing.
Comprehensive quality control：
IQC (incoming material inspection), IPQC (process inspection), and OQC (shipment inspection), using equipment such as AOI and X-Ray to monitor key points.
Testing and packaging of PCBA design and production：
100% follow the established testing procedures. For example, the packaging of qualified products includes anti-static and shock-proof measures.
Timely delivery:
Coordinate logistics to ensure that products are delivered to customers on time, in good condition, in addition the required quantity.
PCBA Design and Production Summary：
Through the rigorous DFM design at the front end, the small-scale engineering verification in the middle stage, the standardized mass production,in addition quality control at the back end, along with the use of automated equipment and the strict management system, the PCBA can be smoothly transformed from the design drawings to high-quality finished products and delivered reliably.
